Evaluation of Homebuilt Quadcopter Components

I put together a table with my evaluation of the components I used to build the quadcopter and the rough cost of the quadcopter: $320.

Part	Source	Rating (1=best)	Approx cost	Comments
Hobbyking SK450 Glass Fiber Quadcopter Frame 450mm	Hobbyking	1	$20.00	Well documented, rugged
TURNIGY Plush 25amp Speed Controller	Hobbyking	1	$13.00	Well documented, works well, does not overheat, used 4
Turnigy Multistar 2216-800Kv 14Pole Multi-Rotor Outrunner	Hobbyking	1	$16.00	Works well, used 4 units
Hobby King Quadcopter Power Distribution Board	Hobbyking	2	$5.00	Works well but hard to mount
Extended Landing Skid Set for SK450 Quadcopter Frame	Hobbyking	2	$11.00	Works but a bit too flexible
Slow Fly Electric Prop 1045R SF	Hobbyking	3	$3.00	Works, inexpensive, but prone to breakage
TURNIGY BESC Programming Card	Hobbyking	1	$5.00	Well documented, works well
Turnigy 2200mAh 3S 20C Lipo Pack	Hobbyking	1	$10.00	Good power delivery, good value
OrangeRx R615X DSM2/DSMX Compatible 6Ch 2.4GHz Receiver w/CPPM	Hobbyking	1	$10.00	Works well, good value, compatible with Spektrum DX4i Transmitter
HobbyKing HKPilot Mega Mini Combo Flight Controller GPS and Power Module	Hobbyking	4	$120.00	Flimsy USB, poor documentation
5" (inch) Travel Micro USB Cable, Twin Pack Cables	Amazon	1	$10.00	Great way to protect USB on APM
Hobbypower Top Pin APM2.6 External Compass APM Flight Controller w/ UBLOX NEO-6M GPS	Amazon	2	$70.00	Works great, great value, no documentation
Tenergy 1-4 Cells Li-PO/Li-Fe Balance Airsoft Battery Charger	Amazon	1	$20.00	works great, great value
2 of NEEWER® 3.5mm Gold Plated Bullet Banana Plug Connector for RC Battery 10-Pairs	Amazon	1	$7.00	Works well, used 2 packs
Dowels, screws, glue, velcro, flower pot	Home Depot	1	$25.00	Cheaper than hobby store
Total cost of built unit (not including broken Hobbyking Controller)			$319.00

Quadcopter Build - Photos of Finished Drone

The flower pot was the best cover I could find and the bungee cords hold it to the drone

Note the hole so the Controller LEDs are visible

You can see the Vuho camera beneath the drone

Bottom view

Battery mount and USB extender connector which also protects against controller USB damage

Camera mount with battery behind

Love that flower pot!

Lessons from First Quadcopter Build

I learned a few things from building my first quadcopter drone.

1. The USB port is very fragile, attach a permanent short extender cable to connect to your PC.  Otherwise, you will be buying a new controller.
2. You need to take time to think as you assemble the drone.  There are lots of ways of attaching components and taking some time to think will yield a better result.  Spending time with the Mission Controller application will help you set up your drone, understand how it will work, and allow you to test some of the functions before flying.
3. The best places to get pieces are online stores like Amazon and Hobbyking, Home Depot, and your local hobby shop.
4. Nylon cable ties are a great way to attach things to the quadcopter frame.  Why use bolts when a simple tie will do?
5. Learn how the controller works before flying.  There are some modes like "althold" that sound useful but should only be triggered after flying.
6. Make a tethered test setup to test fly your quad.
7. Use the Wiki, google, youtube, and manufacturers sites to find solutions to problems or helpful tutorials.
8. Get a good soldering iron and learn to solder.

Building Quadcopter Part 7 - &%$#*

Stuff goes wrong when you are building a model, at least it does for me.  Today, I connected up the receiver, controller, speed controls and interfaced to Mission Planner on my PC.  Mission Planner allows you to set up your quadcopter, calibrate sensors, and make flight plans.  My goal was just to do the set up and see how calibration works.

Two problems:

1. The speed controls did not seem to inteface to the flight controller - they delivered no power.  Need to check this out.
2. As I was calibrating the compass with the USB cable installed, the connector broke off the controller card (see photos above).  It looks like this is a common problem - the connector is definitely flimsy.  The calibration processs has you waving the quadcopter around with the cable attached and it put too much strain on the surface mount solder joints on the board and pop.  My attempts at repair using the original connector were unsuccessful.

Now I have to wait for a new connector and see if I can repair it, which does not look easy given the tiny dimensions of the connector.  I also ordered a backup controller in case I cannot repair the old one.  Lots of swearing and frustration and it will probably be at least a week before I am back up and running.