Flying Flowerpot 2.0 -- SK450 Quadcopter Rebuilt

Flying Flowerpot 2.0

I finished the Flying Flowerpot quadcopter rebuild and had a successful basement test flight in the new configuration.  Changes since the last blog posting:

1. Moved the camera mount again, to the upper level but with a new mounting bracket so the camera is out front between the props.
2. Moved the receiver slightly.
3. Tidied up the wires.

The following photos show the Flying Flowerpot 2.0:

Top view, no flower pot

Note the receiver attached to top level with double sided foam tape

New camera mount

Front view

Rear View

Rebuilding The Flying Flower Pot Quadcopter - The Six Million Dollar Man

Partially Rebuilt Flying Flower Pot (Pot removed for clarity)

One of the advantages of building your own quadcopter is that you know how to fix it if it breaks, and you can make improvements at the same time.  It is kind of like the Six Million Dollar Man TV series:   "We can rebuild him. We have the technology. We can make him better than he was. Better, stronger, faster."  The Flowering Flowerpot, after its last flight and crash (see previous blog post), needs this treatment.

First, I got rid of the battery monitoring module, which might be causing problems and I cannot figure out how to use it.

Second, I rewired the control module (APM) to receiver wiring to get rid of the servo extension cables and labeling.

Rewiring, receiver is on the left

Third, I repaired the damage to the quadcopter - a broken arm and a broken motor mount on the end of another arm using 5 minute epoxy, which smells like crap and gets everywhere.

Broken motor mount

Break in arm

Fourth, I got rid of the structure holding the GPS and compass and mounted them using nylon standoffs on the third level.

GPS remounted

Fifth, I removed the long landing gear and mounted the camera on top.  The long landing gear seem to cause a lot of damage in crashes.

camera mount

I also ordered a bunch of spare parts (arms, motor mounts, landing gear..).  Stay tuned for more updates as we get the Pot ready for its next adventure.

Make Sure Everything is Tightened

Had a crash yesterday with some damage.  Nothing serious and I was able to repair it quickly.  The "Flying Flower Pot" seems quite robust.  The problem was a propeller that came loose, causing the quadcopter to fall from about 20 feet to the pavement.  I then checked all the bolts and screws and found a few that were getting loose due to the vibration, so check your quad before every flying session.

Evaluation of Homebuilt Quadcopter Components

I put together a table with my evaluation of the components I used to build the quadcopter and the rough cost of the quadcopter: $320.

Part	Source	Rating (1=best)	Approx cost	Comments
Hobbyking SK450 Glass Fiber Quadcopter Frame 450mm	Hobbyking	1	$20.00	Well documented, rugged
TURNIGY Plush 25amp Speed Controller	Hobbyking	1	$13.00	Well documented, works well, does not overheat, used 4
Turnigy Multistar 2216-800Kv 14Pole Multi-Rotor Outrunner	Hobbyking	1	$16.00	Works well, used 4 units
Hobby King Quadcopter Power Distribution Board	Hobbyking	2	$5.00	Works well but hard to mount
Extended Landing Skid Set for SK450 Quadcopter Frame	Hobbyking	2	$11.00	Works but a bit too flexible
Slow Fly Electric Prop 1045R SF	Hobbyking	3	$3.00	Works, inexpensive, but prone to breakage
TURNIGY BESC Programming Card	Hobbyking	1	$5.00	Well documented, works well
Turnigy 2200mAh 3S 20C Lipo Pack	Hobbyking	1	$10.00	Good power delivery, good value
OrangeRx R615X DSM2/DSMX Compatible 6Ch 2.4GHz Receiver w/CPPM	Hobbyking	1	$10.00	Works well, good value, compatible with Spektrum DX4i Transmitter
HobbyKing HKPilot Mega Mini Combo Flight Controller GPS and Power Module	Hobbyking	4	$120.00	Flimsy USB, poor documentation
5" (inch) Travel Micro USB Cable, Twin Pack Cables	Amazon	1	$10.00	Great way to protect USB on APM
Hobbypower Top Pin APM2.6 External Compass APM Flight Controller w/ UBLOX NEO-6M GPS	Amazon	2	$70.00	Works great, great value, no documentation
Tenergy 1-4 Cells Li-PO/Li-Fe Balance Airsoft Battery Charger	Amazon	1	$20.00	works great, great value
2 of NEEWER® 3.5mm Gold Plated Bullet Banana Plug Connector for RC Battery 10-Pairs	Amazon	1	$7.00	Works well, used 2 packs
Dowels, screws, glue, velcro, flower pot	Home Depot	1	$25.00	Cheaper than hobby store
Total cost of built unit (not including broken Hobbyking Controller)			$319.00

Flying The Quadcopter

The Quadcopter is flying well.

Yesterday I had some successful flights (see video above) but one crash landing that required some repairs - nothing major - a couple of new propellers and reattaching the GPS mount with glue.

Today I had some great flights in a park by the river with fabulous panoramic views under clear blue skies with little wind, but the camera stopped working so there is no footage.  I also tried the althold and loiter functions and they worked like a charm.

I am getting about 10 minutes of flying time with a 2200mah battery pack and I have ordered a 3000mah pack as a spare.  They take a while to recharge (a few hours).

Building Quadcopter Part 10

Further Progress.  I reloaded Mission Planner onto my laptop and it seems to work with the controller now.  The rats' nest of wiring is somewhat tamed and the receiver and controller are mounted using double sided foam tape (get it at Home Depot where they call it "mounting tape").  The extended landing gear are installed and I found an appropriate non-metallic shell to cover the electronics.  Yes, it is a 6 inch flower pot, and it is perfect for the job.